How & Why to add a Switch to control your External Regulator


On Off Switch

• Look at the picture to the left, It really is that simple.

• Per the MaxCharge 612 regulator manual, The Ignition (BROWN) wire is connected to the engine key and serves as the ON/OFF switch for the regulator. It will have no voltage when the engine key is off and have battery voltage when the key is on.

• As a ZRD preferred alternative, instead of connecting the brown wire to the engine key or a pressure switch, attach it to one side (cold) of a user supplied switch (such as the on/off switch shown in the picture - It may be purchased at a local store like ACE Hardware or Radio Shack). Attach a user supplied wire to the other side (hot) of the switch and connect it to the positive (red) terminal on the alternator.

• This simple switch allows the user much flexibility in deciding when, how, why, ... the alternator should be supplying power for loads or charging. On smaller vessels with smaller engines, this is sometimes critical to gain extra power when needed. Turning off the engine key would not be a realistic option.



Mounted Regulator On Off Switch

In this picture (on the left), a completed installation inside an engine room is shown. A small flat piece of stainless was attached near the companionway stairs support. A hole was pre-drilled in the middle of the attached (using 2 wood screws) stainless plate to allow the on/off switch to be inserted and locked in place with the switch's screw threads and nut. A screwed on rubber boot was added, but was not necessary for this dry location.

It's location allowed easy access before and after engine starts and as the engine was running should it be necessary or desireable to turn off the alternator. Also, this location was chosen because it was easy to access during 30 minute engine checks during cruise and normal operation.




Note:   Always refer to your owner's manual for proper installation.