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Pictured (above left) is a cross section of a Lifeline battery showing the details that are listed above. Above (center) are some of the 12 volt batteries. On the above right are shown two from the 6 volt series.
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Pictured above are two graphs comparing the life cycle performance of different battery types. It should be evident why AGMs are the clear choice.
Battery Capacity at
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Charge Voltage/Ambient
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Pictured above are two graphs showing the influence of temperature on Battery Capacity and Charging Curves. The importance of battery temperature monitor input into three stage charging becomes evident.
| Lifeline Battery Part Number |
Volts |
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Weight lb - kg |
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Rated Cap. Amp. Hrs 20 Hr Rate |
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| GPL-24T | 12v | 11.13 | 283 | 6.77 | 172 | 9.25 | 235 | 56 | 25.5 | 800 | 680 | 550 | 80 | 149 | 259 | 524 | ||||||||||||||||||
| GPL-27T | 12v | 12.01 | 305 | 6.60 | 168 | 9.25 | 235 | 65 | 29.5 | 845 | 715 | 575 | 100 | 186 | 324 | 655 | ||||||||||||||||||
| GPL-31T | 12v | 12.90 | 328 | 6.75 | 172 | 9.27 | 236 | 69 | 31.4 | 880 | 750 | 600 | 105 | 195 | 340 | 688 | ||||||||||||||||||
| GPL-30HT | 12v | 13.46 | 342 | 6.53 | 166 | 11.95 | 304 | 96 | 43.5 | 1000 | 850 | 700 | 150 | 315 | 555 | 1120 | ||||||||||||||||||
| GPL-4DA | 12v | 20.76 | 527 | 8.70 | 221 | 9.44 | 240 | 135 | 61.2 | 1595 | 1360 | 1100 | 210 | 390 | 680 | 1375 | ||||||||||||||||||
| GPL-4DL | 12v | 20.76 | 527 | 8.70 | 221 | 9.76 | 248 | 135 | 61.2 | 1595 | 1360 | 1100 | 210 | 390 | 680 | 1375 | ||||||||||||||||||
| GPL-8DA | 12v | 20.76 | 527 | 10.89 | 277 | 9.41 | 239 | 162 | 73.6 | 1975 | 1675 | 1350 | 255 | 475 | 825 | 1670 | ||||||||||||||||||
| GPL-8DL | 12v | 20.76 | 527 | 10.89 | 277 | 9.73 | 220 | 162 | 73.6 | 1975 | 1675 | 1350 | 255 | 475 | 825 | 1670 | ||||||||||||||||||
| GPL-U1T | 12v | 7.71 | 196 | 5.18 | 132 | 6.89 | 175 | 24 | 10.9 | 325 | 275 | 215 | 33 | 50 | 93 | 185 | ||||||||||||||||||
| GPL-4CT | 6v | 10.28 | 261 | 7.06 | 179 | 9.99 | 254 | 66 | 30.0 | 1095 | 925 | 750 | 220 | 492 | 856 | 1692 | ||||||||||||||||||
| GPL-6CT | 6v | 10.28 | 261 | 7.06 | 179 | 13.01 | 331 | 90 | 48 | 1150 | 1025 | 925 | 300 | 690 | 1200 | 2205 | ||||||||||||||||||
| GPL-L16CT | 6v | 10.98 | 279 | 6.89 | 175 | 15.55 | 395 | 119 | 54 | 1975 | 1675 | 1350 | 400 | 950 | 1625 | 3195 | ||||||||||||||||||
| Lifeline Battery Part Number |
Volts |
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Weight lb - kg |
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| GPL-1400T | 12v | 9.78 | 249 | 5.17 | 132 | 6.83 | 174 | 32 | 14.5 | 850 | 700 | 550 | ||||||||||||
| GPL-2400T | 12v | 11.13 | 283 | 6.60 | 168 | 9.25 | 235 | 53 | 24.1 | 870 | 790 | 650 | ||||||||||||
| GPL-2700T | 12v | 12.01 | 305 | 6.60 | 168 | 9.25 | 235 | 63 | 28.6 | 1020 | 900 | 745 | ||||||||||||
| GPL-3100T | 12v | 12.90 | 328 | 6.58 | 167 | 9.27 | 236 | 67 | 30.4 | 1120 | 950 | 810 | ||||||||||||
| Part Number | Terminal Types |
| GPL-24T, GPL2400T, GPL27T,
GPL-2700T, GPL-31T, GPL-3100T |
Marine Terminal (Copper Alloy) Pos Terminal=M10 & Neg Terminal =M8 |
| GPL-4DL, GPL-8DL | L-Blade Terminal (Solid Copper) w/M8 Hardware |
| GPL-4DA, GPL-8DA | A- SAE Post Automotive (Lead Alloy) |
| GPL-4CT, GPL-6CT, GPL-1400T | M8 Threaded Insert (Copper Alloy) |
| GPL-U1T | M6 Threaded Insert (Copper Alloy) |
| Optional Terminals: | GPL-4CT & GPL-6CT are available (special order) with Marine Terminals. |
| Metric/U.S sizes: | Nearest U.S. Dimentsions: M6 = 1/4", M8 = 5/16", M10 = 3/8" (U.S. reference sizes only, not interchangeable). |
| Torque Values: | (M6 use 35 in-lbs / 4.0 Nm) (M8 & M10 use 70 in-lbs / 7.9 Nm) |
| Terminal Hardware: | When required, all batteries are supplied with silicon bronze bolts, nuts & washers necessary for installation. |
| Handles: | All part numbers include carrying or lifting handles. |
| Ratings: | Capacity ratings are after 15 cycles & are at 77°F (25°C) to 1.75 volts per cell. |
| Note: | Never install batteries in an unventilated compartment or a sealed compartment or sealed container |
Today, there are three distinct types of lead acid batteries manufactured and any one type can
be designed and built for either starting or deep cycle applications. These types are flooded acid, gelled
acid, and Advanced AGM (Absorbed Glass Mat). There are various quality levels available in each type.
Price is dependent upon the perceived quality as well as the product design, processing, and manufacturing
costs. This includes the amount of lead, methods of pasting and curing the plates, degree and type of
inter-plate insulation, quality of the case, and the sealing method used. Generally, high quality means
higher cost.
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The next types of batteries are gelled acid (Electrolyte) designs. They were introduced over 30 years ago and widely touted for their increased efficiency and designed safety features. Their acid is immobilized by adding "fumed" silica to the sulfuric acid solution and then sealing the battery. They internally recombine most of the gases (hydrogen and oxygen) generated during charging and are maintenance free. Gelled electrolyte battery designs are generally quite old and few engineering options are left to improve them. Gel electrolyte is highly viscous and during charge and discharge the gel can develop voids or cracks. These impede acid flow and result in the loss of battery capacity. Also the gelled mixture can liquefy upon charge due to the shearing action of gassing (this property is called thixotropic"). After termination of charge, it can take an hour for the acid to gel again. During this time liquid is moving and the battery can leak if any opening has developed. Last, gel batteries may store hydrogen gas that has not recombined. When overcharging causes a gel battery's vent caps to open, explosive gasses may be vented into the battery compartment. This vented hydrogen has caused a number of "fast failures" or battery explosions. |
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| The latest and most advanced battery technology is Advanced AGM, which was developed to
provide increased safety, efficiency, and durability over all existing battery types. In Advanced AGM
batteries the acid is absorbed into a very fine glass mat that is never free to slosh around. Secondly,
since the plates are kept only "moist" with electrolyte, gas recombination is more efficient. (99% AGM).
Thirdly, since the AGM material has an extremely low electrical resistance, the battery delivers much
higher power and efficiency than the other two types. Last, Advanced AGM batteries offer exceptional life
cycles.
Recombinant gas technology was brought to state-of the-art status at Concorde Battery Corporation, one of the worlds leading suppliers of sealed aviation batteries. The first AGM, "Air Worthy" batteries were delivered to the U.S. Military in 1985 and today are used on the Stealth Bomber, F- 18 fighter jet, and in other demanding military applications. The heavier "fat plate" "Lifelines" were introduced in 1989. Today, "Lifelines" are the most advanced batteries manufactured in the world. They are subject to the same high standards of design and manufacture as required by FAA and Military Specifications. Additionally, "Lifeline" is the only Advanced AGM product available in standard battery configuration and sizes. They are standard equipment on many U.S. Navy crafts, fine yachts and coach manufacturers. |
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Below are data tables and their resultant graphical representations of % Battery Capacity versus Measured Battery Voltage. The major difference between the data sets is that in most scenarios, lab testing data will exceed field results. When analyzing the
data, one will notice that in field use, batteries yield approximately 80-85% (80% shown below) of their rated (Laboratory Derived) amp-hours. This appears to be a common efficiency factor used throughout the electrical industry. This is not a reflection on any manufacturer, but the manner in which testing results are derived and used by most when it comes to marketing their products. We have provided typical differences below for your evaluation and use in determining your requirements. When calculating a house bank size requirement to fill one's needs, multiply your house bank amp-hour requirement by 125% (actual AH is apx. 80% of rated AH) in order to arrive at the correctly sized battery bank when using published battery rated amp-hours.
The graph on the left displays specifications from an owner's manual based on lab testing results under perfect tightly controlled conditions. The graph on the right is from actual observed field measurements performed by ZRD. Manufacturer lab testing reaches its 50% capacity level at 12.20 vdc. ZRD reached it's 50% capacity at 12.05vdc. The disparity is due to the fact that the laboratory tested battery bank is starting at a higher state of laboratory initial charge that is not available or possible to acheive in a field setting.
| Capacity | 0 % | 20 % | 40 % | 50 % | 60 % | 80 % | 100 % |
| Manufacturer Specified voltage | 10.50 | 11.55 | 12.05 | 12.20 | 12.35 | 12.60 | 12.80 |
| ZRD Observed voltage | 10.50 | 11.25 | 11.80 | 12.05 | 12.25 | 12.55 | 12.80 |
| 4D AH available per Specifications | 0 | 42 | 84 | 105 | 126 | 168 | 210 |
| ZRD Observed AH available | 0 | 34 | 67 | 84 | 101 | 134 | 168 |
| 8D AH available per Specifications | 0 | 51 | 102 | 128 | 153 | 204 | 255 |
| ZRD Observed AH available | 0 | 41 | 82 | 102 | 122 | 163 | 204 |
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CAPACITY AT VARIOUS DISCHARGE RATES
| Hours to Reach 100% Discharge of Capacity | 20 | 10 | 5 | 3 | 1 |
| Percent of Rating | 100 % | 89 % | 78 % | 66 % | 45 % |