Why choose DC over AC when Selecting a Genset?

As every sailor gets their boat ready for a cruise they think - hmm, "Should I get a Genset before I leave?" A Genset's primary purpose is to bring "shore power" along. Choosing a Genset can be as easy as going to a hardware store and buying a non-marine unit or buying a proper Genset that has been designed for the marine environment. The main purpose of a Genset is to maintain your batteries. After that it becomes a luxury to be able to enjoy the use of your 120Vac tools, appliances like a microwave oven, and even air conditioners. Remember, the main function of the Genset is to charge your batteries.


The Power Glitch - Standard shore based "city power" produces a significantly cleaner sine wave power output than any 120vac Genset is capable of producing. This enables the vessel's DC charger to operate at 100% of its capacity at best efficiency. As you operate that same charger on your vessel with a 120vac Genset the battery charger's operational efficiency drops to a max of only 50% of what it had compared to its operation back at the dock on shore power.

The AC Genset - In the current marine environment, most available Gensets supply 120vac output. In order to charge a battery, you had to have a battery charger connected to the Genset. Anytime you wanted to use 120V power, especially High Load items such as air conditioning, most start their Genset. All Gensets create noise and consume precious fuel. All 120vac Genset must be run at their designed full throttle rpm setting (manufacturer determined) in order to function. That means it is using maximum fuel - all the time. This is especially critical when it comes to generating the required frequency (60Hz) for all 120vac electronics to function properly without a loss of efficiency. Some may even stop working if 60Hz is not available. Even if 120vac and 60Hz is produced, it will not be as clean enough for many of the electronics being used to operate at better than 50% efficiency. Typically, they are also oversized when operated only to supply charging requirements. Again, creating additional noise and wasting more precious fuel.

The DC Genset - Have you considered or are even aware that DC Gensets are available? They are a great solution to the noise, fuel consumption, and less than stellar output of an AC Genset. DC Gensets are rare. New to the market is a breed that does this with the most thoughtful of designs. Specific Engines are matched with DC production (voltages - 12, 24, 36, 48, amperages - 90, 180, 200, 220, 330 ...) as a balanced pair to ensure the exact fit to each cruiser's needs. DC Gensets eliminate the 120vac "Power Glitch" and always supplies a clean 100% ready source of charging power. This ensures the ship's battery bank is always ready to go. When using a properly designed 12vdc Genset, its throttle may be adjusted for more or less power, depending on the demands placed on it (load) by charging or other user needs. This is no different than using the gas pedal in your vehicle. The 12vdc output is operating at 100% of its efficiency delivering the correct voltage and amperage necessary for proper battery bank charging and operational use.

What about your 120vac needs? We all want to run our microwave, air conditioner, wall outlets, etc. It is a snap and part of a ZRD easy solution. We supply or you may already have an inverter to operate with the DC Genset. With a properly sized battery bank combined with an inverter, cruising with a ZRD Genset Solution becomes a pleasurable experience. An inverter uses the ship's battery bank (typically 12vdc) as an input source of power and converts it into 120vac that you may use directly without the need for any engine to be running! No more noise. Additionally, you may routinely run your air conditioner overnight on your batteries without the danger of running an unsupervised engine. It is possible in Florida during the summer 90+ degree evenings to do this and consume less than 250AH in an 8 hr. overnight period (includes initial daytime heat sink cool down period) running a 16KBTU A/C. How do I know? I do it when cruising.
220amp DC Genset

DC vs AC Genset

The chart above highlights the differences between DC And AC power production and use.


An important factor that enters into every discussion - COST. Depending on size, the typical 120vac Genset will cost apx. $15,000 to $20,000 for purchase and installation. In addition, the corresponding inverter/charger adds an additional $5,000 charge. One may reduce costs by installing a charger only for apx. $1,000, but inverter function will be lost requiring 120vac Genset operation for all 120vac requirements. Total expenditure is $20,000 - $25,000.

ZRD DC Genset solutions start at $5,995 with the most deluxe models costing only $1,300 more. One of these will surely fit your needs (and the entire cruising community). Including some required minor installation requirements, and a 2,200 or 6,000 watt inverter costing apx. $220 / $750 a total ZRD 12vdc Genset solution installed will cost apx. $10,000 less than an installed 120vac solution.

The ultimate decision always rests with the cruiser and his best judgment. After reviewing the differences discussed, the choice appears to be straight forward and obvious. You should be able to come to the same conclusion ZRD has in its decision to finally manufacture and make available to the boating community the best DC Gensets available, bar none! It is a wonder very few DC Gensets, especially good ones, have been available until now. After reviewing all of the information presented, you should be better able to decide what type of genset is right for you, your requirements, and needs.

A Conversation regarding cheap portable generators is at the bottom. For the typical ZRD customer, it is something they already know and do not need to read, but it explains how and why Wal-Mart has grown over the years.

For additional information, Contact ZRD and we will custom manufacture a DC Genset to fit your needs and requirements.


To not clutter the article above with some raw data, informational input is shown below for the just have to know tech types.

• Largest boat dedicated charger available (12vdc - 60amp) produces only 30 amps (apx.) of charging power when run of off the boat's 120vac generator.
• Largest boat dedicated inverter/charger available (12vdc - 150amp) produces only 80 amps (apx.) of charging power when run of off the boat's 120vac generator.
• ZRD dedicated DC Genset produces 220 amps @ 12vdc in example, but it is available in many other voltages and amperages.
• ZRD dedicated DC Genset solutions do not require additional equipment in order to charge batteries or power large DC Loads.
• ZRD dedicated DC Genset solutions may produce up to 6,667% more amperage available for battery bank charging (1,250% for largest inverter/charger available).
• The ZRD ZDCGE1222 Genset solution typically requires only 7% of the engine run time a 30amp boat charger requires in order to charge (36% for 150amp inverter/charger).


• The current battery bank condition (not charge state) is an item one always needs to be aware of. A small load of a few amps is usually possible on worn batteries. But as soon as the demand (load) increases they will immediately notify you that they are gone and unable to supply the new higher demand. Regardless if the batteries are old or new, but are worn out from improper maintenance or simple old age, they will not be able to handle any load beyond a few amps. This is no matter what the load is from.

A Conversation regarding cheap portable generators.

Since the ZRD DC Genset was introduced, we have received wonderful reviews and feedback. Although in a very small minority, we have received a few questions similar to the following. Read their thoughts and our view regarding the underlying fundamental principles on different ways to approach a solution.

I read the ZRD FAQ on "Why choose DC over AC when Selecting a Genset?". The case you put forth makes sense for traditional AC diesel gensets. It does not address the Honda series which is what everyone seems to be going with. I have one even though I'd much rather have a built in diesel. Sure, they are not marinized, but they're inexpensive and they work well. I would love to be able to just turn on a switch and run a genset, No pulling cords to start, rigging shore power cords, etc., filling gasoline tanks and schlepping them around. The Honda uses more fuel than my dingy. I just wanted to let you know that ZRD is missing a significant portion of the cruising community by ignoring the Honda phenomenon.

Addressing "ZRD is missing a significant portion of the cruising ..." For any community that is willing to sacrifice on important, significant issues strictly over price, ZRD's choice would be to bypass that community. ZRD will never provide an inferior solution in order to generate revenue - ever. ZRD always strives to provide the best proper solution or none at all. We have passed and will continue to pass on prospective customer opportunities in order to not have our name attached to an inferior solution they desire ZRD to manufacture or provide for them. We frequently tell customers that ZRD operates like the original Motorola from many years ago. Their company philosophy had at is root, 99% is not good enough. Look what happened to them when they compromised on quality just in an attempt to compete on price alone. The ZRD community understands our philosophy - "You Deserve Us".

In addressing the Honda scenario, the prospect made the direct case for us logistically on why not to use a portable generator in his own email. We do not need to expand on that any further, but if you understand how inefficient an AC Genset is, just observe how much less efficient than even that your boats 30 or 60 amp charger is when running on a Honda. Unfortunately, the most significant item he did not see at all and completely overlooked (because they are always blinded by price) was Safety. We have not mentioned safety directly for the same reason. It is so obvious, significant, and the backbone of everything ZRD does. ZRD will NEVER COMPROMISE on anyone's safety. This is a line in the sand for us - e.g. when a prospective customer wants an alternator for a gasoline engine without a spark arrestor or operates a generator all night with no one monitoring in case a malfunctions occurs that will endanger lives. The same mentality that will accept using a portable gasoline generator on a boat is the same thinking that does not wait 5 minutes for it to cool down before refilling when it runs out of gasoline. It probably ran out unexpectedly due to its not being monitored. I am sure they also only use it in calm conditions because it is as stable as being on land - NOT, even on a cat, ... I can go on, but it is apparently nothing they desire to hear, so why continue. Those of us that know, do not just do it, but Do it Better.

His and a few other emails are now addressed. This is an example of someone attempting to justify their "Wal-Mart" thinking - Cheaper wins over proper solutions. In the bigger picture and long run, ZRD solutions are the most economical when ALL factors are considered. This is the underlying problem in corporate business today. Any company run by an accountant(s) instead of a CEO that has a verifiable operational background and truly knows what he is doing is usually producing inferior products and is doomed to eventual failure. They do not know how to think or make decisions outside of a spreadsheet. They are incapable of incorporating intrinsic values and costs into it. Those costs and benefits are not easily quantifiable by accountants, but are known and valued accordingly by ZRD. ZRD will Never compromise on Quality or our customer's safety.



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